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Ford plans virtual factory to optimize the efficiency of the assembly line.
COLOGNE, Germany, August 1, 2012 Ford is developing a complete virtual factory to simulate the process of complete production assembly line.
This will allow the company to improve quality and reduce costs in the real world of manufacturing facilities by creating and analyzing computer simulations of vehicle production procedures.
We have already started working on our virtual factory project, so we won t have to go to the real assembly line to conduct tests or upgrades of research possible plant, said Jos Terrades, simulations engineer, Ford of Spain.
Virtual factories will enable Ford to preview and optimize all future models at one of our plants around the world with advanced simulations and virtual environments we already have at our disposal, we believe that it is some something Ford can achieve in the near future.
Thousands of components are assembled to make a computer simulation of vehicle assembly process enables the vehicle manufacturing process to try before investing in resources to a production line in the real world In 1997, Ford was the first automaker to use computer simulations to plan vehicle assembly in simulation facilities across the computing world is now integrated into Ford's development process.
The final assembly process simulations we use today allow us to do much more than simply plan our build sequences, said Nick Newman, implementation manager, Ford of Germany, we can reconstruct the complete package cars in a virtual environment and assess the construction down to the smallest details, and we plan to implement it more widely in the future.
Ford uses sophisticated camera technology to scan and digitize its manufacturing facilities in the real world to create ultra-realistic 3D virtual assembly IT environments of the Valencia plant of the company in Spain takes the lead in the developing virtual factory environments, which could allow remote conducted assessments worldwide.
Special projectors and polarizing, motion sensing glasses are used to create interactive 3D virtual reality scenarios manufacturing.
The actions required by real-life assembly line operators are simulated inside these environments to help Ford ergonomics experts eliminate strenuous postures and optimize individual aspects of the assembly process.
Ford ergonomics experts in Cologne, Germany, using computer simulations to examine the editing process even for smaller components, and determine what is needed to make the task as simple as possible for the operator in line 'assembly.
Ford virtual employee Jack can simulate the actions of the two first male assembly line workers and female to test and evaluate processes in fine detail, to the movement of the fingers of the operator in an enclosed space advanced software evaluates Jack -World real operator requirements and finds 80 percent of ergonomics to the stage of simulation problems.
Ford also increases the use of augmented reality vehicle These 3D vehicle simulations combine technical data and scanned images of physical prototypes to enable efficient evaluation of component integration.
Ford uses computer simulations to achieve complete virtual build events for new specialist vehicles programs collect digital technical data on all components and load into a virtual build environment, before simulating the beginning of the assembly process the end.
All these activities can reduce the need for physical prototypes of vehicles or production tooling for evaluation.
Cellar automatically install virtual environment CAVE Ford in Cologne, for example, interactive 3D interior environments of Ford development vehicles to assess many aspects, including visibility, instrument reach, ergonomics and roominess before building a physical prototype.
CAVE brings emotion in the development process, said Joerg Querengaesser, the driving environment and virtual reality supervisor, Ford Germany we do not have to see the vehicles by their technical dimensions Now we can take a seat inside and experience the virtual vehicle.
Ford plans virtual factory to optimize the efficiency of the assembly line, Ford plans virtual factory.